As I watched the smoke curl from the grill, it hit me: nothing beats the comforting allure of a hearty sandwich, especially when it’s loaded with tender, smoky brisket. That’s when I decided to whip up these BBQ Brisket Melts—a delightful combination of flavors that celebrates classic American cuisine. Perfect for gatherings or cozy dinner nights, these melts are not only quick to assemble but they also bring that crispy, gooey satisfaction that’s hard to resist. Each bite features layers of rich brisket, gooey cheese, and a satisfying crunch from fried onions, making it an instant crowd-pleaser. What variations will you dream up to make them your own?

Why try BBQ Brisket Melts?

Unforgettable Flavor: The smoky brisket, gooey cheese, and crispy fried onions create a symphony of taste that’s hard to resist.

Quick Assembly: Despite the long smoking time, assembly is a breeze—perfect for those cozy dinner nights or casual gatherings.

Endless Customization: Spice things up with jalapeños, or switch the bread to ciabatta for a new twist, just like the BBQ Chicken Mac!

Crowd-Pleasing Comfort: This sandwich is sure to win over any crowd, making it ideal for game days or family get-togethers.

Leftover Perks: If you have extra brisket, try using it in other recipes like Pulled Beef Brisket, ensuring none goes to waste!

BBQ Brisket Melts Ingredients

• Get ready to create a savory delight!

For the Brisket

Brisket – Choose well-marbled brisket for tender, flavorful meat.
Mustard – Acts as a binder to help the seasoning adhere; any mustard will work!
Brisket Rub – A mix of spices that adds magnificent flavor; feel free to use your favorite BBQ rub.
Apple Cider Vinegar – Moisture and flavor enhancer while smoking; white vinegar is a great alternative.
Beef Tallow – Adds richness; can substitute with vegetable oil if necessary.

For the Sandwich

Sourdough Bread – Offers a crispy crust and delightful tang; thick-cut sandwich bread is a good substitute.
Colby Jack Cheese – Melts beautifully and adds a fantastic flavor; swap for Monterey Jack or American cheese if desired.
Provolone Cheese – Provides an extra layer of flavor; mozzarella will give a milder taste if preferred.
Fried Onions – Adds a crunchy texture; you can replace them with crispy shallots or omit for a lighter option.

To Top It Off

BBQ Sauce – Brings sweetness and tang; opt for your favorite brand or create a homemade version to enhance your BBQ Brisket Melts!

Step‑by‑Step Instructions for BBQ Brisket Melts

Step 1: Prepare the Brisket
Start by trimming excess fat from the brisket, ensuring a clean surface. Coat it generously with mustard, which acts as a binder for your brisket rub. Apply the brisket rub liberally all over the meat, then wrap it in plastic wrap and refrigerate for 1 to 2 hours. This resting period allows the flavors to meld, setting a strong foundation for your BBQ Brisket Melts.

Step 2: Smoke the Brisket
Preheat your smoker to a steady 210°F, using hickory pellets for that irresistible smoky flavor. Place the seasoned brisket inside and smoke for 9 to 10 hours, monitoring the internal temperature until it reaches 165-170°F. Once achieved, wrap the brisket in butcher paper with a splash of apple cider vinegar and smear with beef tallow. Increase the smoker temperature to 250°F and continue smoking until the brisket hits 204-206°F.

Step 3: Rest the Brisket
After reaching the target temperature, carefully wrap the brisket in foil to retain moisture. Place it in a cooler or insulated container for 2 to 3 hours. This resting phase is vital, allowing juices to redistribute within the meat, ensuring every bite of your BBQ Brisket Melts is tender and juicy when you finally slice it.

Step 4: Assemble the Sandwich
Once the brisket has rested, slice it thinly against the grain. Lightly toast slices of sourdough bread until golden brown. Layer the bottom slice with crispy fried onions, a generous portion of sliced brisket, caramelized onions, a drizzle of BBQ sauce, and a mix of Colby Jack and provolone cheeses. Carefully place the top slice to create a hearty sandwich, brimming with flavors.

Step 5: Toast the Sandwich
In a butter-coated cast iron skillet over medium heat, place your assembled BBQ Brisket Melts. Toast each side for about 3 to 4 minutes, pressing down slightly with a spatula, until the bread is golden brown and the cheese melts beautifully. Keep an eye on it, as you don’t want to burn the bread—just aim for that perfect crispy exterior with gooey cheese on the inside.

What to Serve with BBQ Brisket Melts?

Elevate your meal experience with delightful sides that perfectly complement the smoky, cheesy goodness of your sandwiches.

Creamy Coleslaw: Offers a refreshing crunch to balance the richness of the brisket melts. The cool, tangy flavor cuts through the heaviness, making each bite more enjoyable.
BBQ Baked Beans: Their sweet and smoky flavors blend beautifully with brisket, providing a hearty, comforting side. Pairing these beans with your melts will create a true BBQ feast.
Crispy Potato Wedges: Golden brown and seasoned to perfection, they add a delightful crispiness contrasting the soft, gooey sandwich. A sprinkle of herbs enhances their flavor, making them irresistible.
Classic Macaroni Salad: This cool, creamy side offers a comforting touch, with its pasta texture playing off the crunch of the melted sandwich.
Grilled Corn on the Cob: Sweet, charred kernels bursting with flavor bring a vibrant, fresh element to your plate. Slathering them with butter before serving enhances the taste and brings everyone together.
Sweet Tea Lemonade: The perfect drink pairing! This refreshing blend of sweet tea and lemonade complements the savory brisket melts and cools your palate between bites.

Bring warmth and contentment to your next gathering with these delicious sides that make your BBQ Brisket Melts shine!

Make Ahead Options

These BBQ Brisket Melts are perfect for meal prep enthusiasts looking to save time on busy weeknights! You can smoke the brisket and caramelize the onions up to 3 days in advance. Simply follow the steps to prepare the brisket, let it rest, and then slice it thinly—store the sliced brisket and onions in an airtight container in the refrigerator. When you’re ready to enjoy these delicious melts, just layer the ingredients and toast the sandwiches in a skillet for that warm, gooey perfection. This method ensures each bite is just as delicious, allowing you to relish the smoky flavors without the last-minute rush!

How to Store and Freeze BBQ Brisket Melts

Fridge: Store leftover BBQ Brisket Melts in an airtight container for up to 4 days. Reheat in a skillet for the best texture.

Freezer: Wrap individual sandwiches tightly in plastic wrap, then foil, and freeze for up to 3 months. Thaw in the fridge overnight before reheating.

Reheating: For best results, reheat in a skillet over medium heat or in the oven at 350°F until warmed throughout, ensuring that the cheese melts beautifully.

Assembling Fresh: Consider assembling your BBQ Brisket Melts fresh rather than freezing if you want optimal taste and texture.

Expert Tips for BBQ Brisket Melts

Choose Wisely: Select well-marbled brisket for the best flavor and tenderness; lean cuts may result in dryness during smoking.
Rest is Key: Always let the brisket rest for at least 2-3 hours post-smoking. This step ensures maximum juiciness when you slice it for your BBQ Brisket Melts.
Heat Matters: Maintain consistent smoking temperatures. Sudden changes can affect texture; avoid rushing through this crucial process.
Toast with Care: Monitor the sandwich while toasting to prevent burnt bread. Aim for golden perfection for that perfect crunch in your BBQ Brisket Melts.
Experiment Freely: Don’t hesitate to explore different types of cheese or bread for unique flavor twists that suit your taste!

BBQ Brisket Melts Variations & Substitutions

Feel free to personalize your BBQ Brisket Melts and make them uniquely yours!

Spiced Up: Add sliced jalapeños for a kick of heat or top with tangy pickles for a delightful crunch!
Cheese Lovers: Swap the Colby Jack cheese for Gouda or sharp cheddar to enhance the flavors and create even more gooey goodness.
Bread Options: Try using ciabatta or rye bread for an exciting change of texture, or use whole-grain bread for a healthier twist.
Onion Alternatives: If you prefer a milder taste, exchange fried onions with caramelized shallots, bringing smooth sweetness to each bite.
BBQ Sauce Variants: Experiment with different BBQ sauces; a fruity sauce can add a surprising sweetness, while a vinegar-based sauce can enhance tanginess.
Bacon Upgrade: For an indulgent twist, layer in crispy bacon! It adds a salty crunch to your melts that complements the brisket beautifully.
Veggie Delight: For a lighter option, consider adding grilled vegetables like bell peppers or mushrooms alongside the brisket for added flavor and nutrition.
Sweet Heat: Incorporate a drizzle of hot honey or a BBQ sauce that has a hint of sweetness to balance the savory brisket perfectly!

Whether you’re enjoying these BBQ Brisket Melts at a gathering or a cozy dinner, feel free to draw inspiration from other recipes, like our delicious Korean BBQ Steak Rice Bowls or a comforting dish of Pulled Beef Brisket. Happy cooking!

BBQ Brisket Melts Recipe FAQs

How do I choose the best brisket?
Absolutely! When selecting brisket, look for cuts with good marbling. This means you’ll see thin streaks of fat throughout the meat. A well-marbled brisket will ensure tenderness and flavor when smoked. Avoid lean cuts, as they may result in dry and less flavorful melts.

How should I store leftover BBQ Brisket Melts?
To store leftover BBQ Brisket Melts, place them in an airtight container in the refrigerator for up to 4 days. It’s best to reheat them in a skillet for the crispiest results, preserving that delightful crunch from the toasted bread!

Can I freeze BBQ Brisket Melts?
Very! To freeze BBQ Brisket Melts, wrap them individually in plastic wrap, then in aluminum foil to prevent freezer burn. They can last in the freezer for up to 3 months! When you’re ready to enjoy them, just thaw them in the fridge overnight and reheat them in a skillet or oven until warm and melty.

What if my brisket is tough after smoking?
Don’t worry—this can happen if the brisket isn’t cooked long enough or if it hasn’t rested properly. If you find the brisket tough, try wrapping it in foil with a bit of broth and returning it to the smoker or oven at a low temperature for an additional hour or two. This way, the steam helps tenderize the meat further.

Are BBQ Brisket Melts suitable for someone with dietary restrictions?
Of course! You can easily modify BBQ Brisket Melts to fit dietary needs. For gluten-free options, use gluten-free bread and ensure your BBQ sauce is gluten-free. Additionally, if there’s a dairy sensitivity, you can substitute the cheese with a vegan cheese alternative. If you’re serving others, use separate utensils to avoid cross-contamination with allergens.

How can I add more flavor to my BBQ Brisket Melts?
To amp up the flavor of your BBQ Brisket Melts, consider adding some sliced jalapeños for heat or pickles for a tangy contrast. Experimenting with different types of BBQ sauce, such as a spicy or sweet variety, can also transform your sandwich. Embrace your creativity and make it your own!